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Frequently asked questions
Double Wall Fabric (DWF) which is also known as Drop Stitch. Look at the technology page to learn a little more about it, but the DWF is sandwiched between two layers of PVC. Once the DWF panels are inflated, they become incredibly rigid and strong.
We conducted extensive testing on our panels, subjecting them to various loads to determine their strength. For instance, we placed the corner of a car on one of our DWF "pillows" to test the durability of the seams, and it held up well.
The overall strength of the panels ultimately depends on their internal pressure. We plan to inflate the panels to around 3 PSI. At this pressure, a 1 square foot section can support up to 432 lbs (calculated as 3 PSI x 144 in²). While we do not load the structure anywhere near that capacity, it's worth noting that the same material is used in lifting bags that can lift thousands of pounds. This should provide you with confidence in the panels' ability to withstand rain, ice, or snow.
We’re asked this question almost every time we demonstrate the Bunk House—and it’s a fair one. The challenge is that there’s no single, definitive answer.
We have full wind-load data on the structure, and a complete engineering report is available upon request. We also know the exact breaking strength of our D-rings and tie-down straps, as each has been independently tested. What we can’t control is the ground material your stakes are driven into. Soil conditions vary widely: sand behaves differently than clay, wet ground differs from dry, and a 36" steel stake will hold far better than a 12" plastic one.
To achieve a 65 MPH wind rating, the Bunk House must be anchored to resist a 496.5 kg (1,094.4 lbs) horizontal wind load and a 9,006.03 Nm (6,654 lb/ft) moment. This level of resistance is reliably achieved using certified concrete blocks or properly filled water barrels.
Bunk house structures are sealed systems. Once inflated, these structures become rigid and do not require additional air. However, over time, there may be some normal seepage. It's a good idea to check the pressure every 12 to 24 hours to ensure the panels remain firm.
Yes, you may occasionally add air although we've had structures go weeks without issue. Normal seepage can occur over time, so we recommend checking the panels daily to ensure they remain firm. If a panel feels soft, it's time to add air. While the panels can stay inflated for weeks without needing air, extreme temperature changes may require adjustments. For example, a temperature drop of 25 to 30 degrees can affect air pressure.
Yes, it can be punctured. Normal day-to-day use should not cause any concern, but applying deliberate force with a knife, scissors, a screwdriver, or any sharp object may result in air loss from the panel. During testing, it was found that a person had to apply significant, intentional force for it to cause an issue.
If the material gets a hole, don't worry. The independent panels ensure that a loss of pressure in one wall won't cause issues. Simply deflate the affected wall and use your patch kit. A video guide, accessible via the QR code on the corner of your unit, will walk you through the repair process.
Depending on the location, the process may take a few minutes to a full day. The glue used may require up to 24 hours for a complete cure.
Simply replace the wall. Since the components are interchangeable, we have stock available to swap it out. Just scan the QR code to watch the video, and you'll be on your way to replacing the wall.
Replacing a wall can take anywhere from 15 minutes to an hour, depending on your comfort level. Open the hook-and-loop seals to access the pins and anchors, remove the pins, and take out the panel. Reinstalling the wall is just the reverse process. Ideally, have 2-3 people to assist with the task.
With each Bunk House and POD, we include a corrugated storage box. The dimensions of the box are 48 inches wide, 45 inches long, and 48 inches high. Both structures fit easily inside this box. When folded, however, the structures can be compressed to approximately 36 inches by 36 inches by 30 inches, depending on how users fold them after use.
We’ve inflated it in as little as 6.5 minutes using the hose manifold system. When each wall is inflated independently, it takes less than 10 minutes.
The structure weighs approximately 370 pounds. You'll need two to three people to move it in the carry bag before deployment. A single person may inflate the structure.
When properly anchored, the Bunk House is safe and can withstand winds up to 65 MPH. We've conducted extensive wind modeling and break strength testing on all the D-Rings. For more details, watch our testing video. Ensure the structure is anchored with all eight stakes, fully grounded, and with tight tie-downs. However, we advise against being inside during high winds. At around 35 MPH, objects can become airborne, and sharp objects could puncture the DWF material. In such conditions, seek shelter in a more solid structure.
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